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Abstract The earlier work to evaluate the wear behaviour of aluminium-silicon alloys has been mainly concerned with the bearing conditions and silicon content effects. Much of the needed investigations is the examination of the effects of certain alloying elements addition into the binary alloys. Furthermore, the Hear mechanism of the aluminium-based alloys is a point of controversy and some clearfication is needed. The present work is an attempt to study the well-known aluminium-silicon eutectic alloy containing varying copper addi tions and a constant amount of l-1g and Ni wh i.ch are used to improve the strength of the eutectic composition. The mate- rials are prepared by melting the components in a graphite crucible and pouring them into permanent moulds. A pin-on-disc type of set up has been designed, fabri- cated and used for wear test. The specimens are slid against hardened carbon steel disc of hardness ~ 63 HRe, under various loads ata relatively high speed of ’” 373 m/min. Wear rate has been observed by volume losses measure- -6 ments to be in the range of 10 -7 10 cmJ/cm (volume worn per unit sliding distance) for the binary eutectic alloy and 10-8 - 10-10 cm 3/cm for alloyed eutectic materials. The wear rate is identified as being in the range of »mild wear”. The presence of alloying elements improves the wear resistance of the binary system, and wear rates are observed to be load dependent. However I the aging t.r’e a trne nt; of the alloyed materials did not bring a substantial improvement in the wear resistance. Mutual transfer is being observed to occur between the pin and disc surface. The depth of the subsurface damage is examined and microcracks are shown to be running parallel to the sliding direction. It is suggested that the wear particles are formed by two possible delamination modes. The first type of delamination occurs when the initial surface is ruptured due to subsurface crack formation and the second by surface rupture of the back transfer due to the surface force. |